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Powder direct-release method: spray a small amount of water in the pan-pill pot to wet, sprinkle a small amount of powder, turn the pan-pill pot, brush the attached powder, then spray water, dust, repeat the cycle, the powder gradually enlarges to about the diameter In the case of a 1 mm ball, the particles between the first and second sieves are sieved to form a pellet.
Wet powder granulation model: the powder is mixed with water to make it into a group, shake it to the degree, and the above soft material passes through the No. 2 sieve, into the panball pot, after rotation, rolling, rubbing, into Spherical, take out the sieve, etc., that is, the pellet mold.
It can also be used to coat the granulator, the speed is fast, the pellet is round and uniform, but the pellet is loose.
2. Molding: The evenly screened pellets are gradually increased to near the finished product.
The method is the same as the mold release, repeatedly adding water to the mold, moistening, dusting, rounding, screening can be layered according to the nature of the medicinal materials, masking bad odor, avoiding incompatible taboos containing cinnabar, sulfur and other minerals to avoid the use of metal panballs, In order to avoid discoloration or toxic substances, the particle size and roundness of the pellets are controlled to the extent that they can be qualified to dissolve. The powder is mixed with water to make a mixture of d≈1.32-1.33. ), the uniform screening of the pellet mold is rotated in the pan-pill pot and the spray is carried out in the reverse direction to carry out the pan-pill, and the feeding is carried out in a less-multi-small principle. Add appropriate powder to prevent sticking and sticking.
3. Cover: The pellets that have been enlarged, qualified, and screened continue to be surface treated in the panball pot. To meet the requirements of the size of the finished product, the surface is smooth, compact, and uniform in color.
Dry powder cover: For the surface of the fully wetted pellets, the surface of the pellets should be quickly dried and anti-color change. Clear water cover 4. Drying: Pan-Pills are easy to cause mildew due to large water content, so the pellets should be dried in time after the cover, so that the water content is controlled within 9%.
Generally, the drying temperature is 80 ° C or less.
If the pill contains aromatic volatile components or components that are easily decomposed by heat, the drying temperature should not exceed 60 ° C. It can be boiled and dried in a fluidized bed. The temperature can be controlled at 75-80 ° C. The drying is fast and the moisture can reach 2.5% or less.
Microwave drying can also be used, the speed is faster, the internal and external dry humidity is uniform, and the puffing effect is favorable for dissolution and sterilization.
5. Selecting pills: to ensure that the pellets are round and uniform in size, generally through the roller screen and the pellet detector.
6. Optional coating
If you buy a water pill machine?
Medicinal material powder + auxiliary material → mold release → molding → cover surface → drying → selection of pills → coating → lighting → quality inspection → packaging 1. Release: the preparation of the basic core of the pellet, the selection of suitable powder.