Big intestine production and processing

The sausage is a kind of natural casing meat product more popular in the south. Its edible method is different from direct consumption in the north, but it is cut into slices and eaten with bread after being fried. The outer surface is ruddy and attractive, and the oil is moist when eaten. Fragrance attracts people. In the past, the raw materials were mainly pork, but due to the high price of pure pork, under the premise of ensuring the nutrient content and flavor of the protein, the author adjusted the formula, and the taste was more brittle than the original product.

First, equipment

Meat grinders, tumblers (750 liters), stainless steel trays (several), filled side wagons (numbers), mixers, enema machines (hydraulics).

Second, raw and auxiliary materials

Ingredients: Pork minced meat (fat: meat to meat ratio 3:7), chicken breast meat. Excipients: salt, sugar, nitrite, salted crispy rice cake (provided by Guangdong Sihai Waiye), allspice, pepper, monosodium glutamate, temptation red, red koji, Daqu liquor (above 55 degrees), allspice, kara Glue, protein isolate, corn starch, Tianbo 20955, Tianbo 21027, 12 natural pig casings.

Third, the formula

Raw materials and auxiliary materials, weight (kg) pig fine minced meat 70, chicken breast meat 30, salt 3.4, white granulated sugar 1.5, nitrite 0.01, crispy rice noodles 0.7, pepper 0.34, allspice 0.45, Liquor 4, temptation Red 0.003, Monascus Red 0.006, Tempo 20955 0.17, Tempo 21027 0.17, Carrageenan 1.1, Protein Isolate 3.5, Cornstarch 17, MSG 0.85, Ice Water 65.

Fourth, the craft

Technological process: pickling → minced → ingredients → tumbling → enema → row bar → hanging sausage → baking → cooking → second baking → cooling → packing quick freezing → refrigeration → commercial.

1. Marinated.

2. Minced.

3. Ingredients, tumbling. After cleaning the tumbling machine, disinfect it with disinfectant and rinse it with clean water once. The ground minced chicken and pork are accurately weighed and put into a kneading bucket. The accessories are weighed strictly according to the formula. Salt, sugar, monosodium glutamate, pigment, complex phosphate, spices etc. are dissolved with certain water and added to the meat. In the middle, start the tumbler and knead it for 10 minutes. After the kneading, mix the carrageenan corn starch and the protein and add it. At the same time, add the slice ice to keep the temperature of the filling, cover the lid, vacuum, and vacuum. After reaching the end, tumbling was started for 1.5 hours, and the speed was 11 rev/min. After the time, Tian Bo Fragrance 21027, 20955 and Liquor were added and rolled for 1 hour. The material was discharged and the enema was started.

4. Enema, row bar, hanging bowel. Pig casings will be rinsed with clean water in advance. The enema machine will be installed according to the operating instructions, the machine will be washed with clean water and then sterilized with peracetic acid for 5 minutes, then rinse with clean water. After feeding the machine, adjust the machine to the required specifications and start the enema, reclamation and hanging the intestines. The rods are symmetrically distributed on both sides to facilitate the subsequent process of boiling. Put a certain amount of temptation red and red yeast into the water when boiled. Red, so that when the bowel boiled with more attractive red dye, the large intestine is derived from this.

5. Baking, cooking, baking and baking. Baking temperature 70 °C, 50 minutes, the intestine surface is slightly dry, red; boiled temperature 83 °C, time 75 minutes, solid and flexible, slice valgus; secondary bake Bake time was 70°C and the body surface was dry for 40 minutes.

6. cool down.

Fifth, food methods: slightly thawed, sliced ​​fried food.

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